Process for processing a flowable food mass.

专利摘要:
A method for processing a flowable food mass, in particular a heated cheese melt, which is introduced via a feed in a gap between two vertically arranged, in particular metallic, cooling belts, which circulate endlessly around a respective top arranged and a bottom arranged forming roller, wherein the food mass (1 ) is formed into a product band of defined thickness, wherein between the first cooling belt and the product band a carrier film arrangement (21) introduced by a film roll arrangement is provided, wherein the product tape (10) for the purpose of cooling together with the carrier film arrangement (21) in the transport direction (T ) and is fed to a longitudinal cutting device, wherein the carrier film assembly (21) in the transport direction (T) gapless juxtaposed or partially overlapping, carrier film webs (23), wherein the product tape on several of the side by side ang eordneten carrier film webs (23) extends, and wherein the product strip is cut by cutting means of the longitudinal cutting device, in particular by cutting rollers on the carrier film webs (23) in parallel to the transport direction (T) extending product strip.
公开号:CH707807B1
申请号:CH01076/14
申请日:2013-02-01
公开日:2017-09-29
发明作者:Biggel Andreas；Jacob Maria；Tipolt Wolfgang；Stadelmann Franz；Fuhge Markus
申请人:Hochland Se；
IPC主号:

专利说明:

Description: The invention relates to a method and a device for processing a flowable food mass.
A method and a corresponding device for molding and cooling a flowable food mass, in particular a hot cheese melt, is known for example from DE 10 328 905. The food mass is formed by means of two guided by molding rolls cooling belts to a product band and cooled during further transport. Especially the shaping of the hot product to a broad band of adjustable and homogeneous starch is a technical challenge, since the cheese melt must first have a temperature of over 80 ° C in order to be malleable. In the course of further processing, rapid and, above all, homogeneous cooling must be carried out without deformation of the product strip. After cooling, the product strip is first cut into strips which are superimposed and cut by transverse cutting into stacks of superimposed cheese slices. The prepared stacks are packed slice-on-slice.
With this type of production, it is possible to mass produce cheese slices and pack in more or less large containers. However, this type of packaging is only suitable for cheeses in which the consistency of the discs is such that they have on the one hand a certain degree of tensile strength and that they can stand out easily even when stacked. Cheeses with a particularly creamy and soft consistency are only conditionally suitable to be prepared in such a way and above all to be stacked in slices without interposing a release sheet.
The use of a release film in such a method is described in the subsequently published DE 10 2011 103 826. It describes a method for shaping and cooling an initially hot and therefore flowable cheese melt which is applied via a feed nozzle to a moving metallic cooling belt. In this case, individual shaped articles, in particular finished shaped slices, are shaped from the cheese melt by means of a shaping roller acting upon the cooling belt, released from the forming nests of the shaping roller and cooled by remaining on the moving cooling belt. In order to be able to process these individual moldings, a carrier film is required which gives the moldings a cohesion. At the end of the cooling process, the film is cut and can be used as an intermediate film in stacking. In this procedure, the release sheets are thus already provided during the shaping of the food mass and cut with the overlying product into corresponding slices. A release film between the cheese strip and a conveyor belt is also disclosed in US 47 435 817.
However, it has been found difficult to cut a resting on a film cheese strip together with the film in exact strips, without causing any changes in the product.
The object of the invention is therefore to improve the known method for processing flowable food masses to the effect that even very soft and creamy food product can be brought in bulk in disk form and stacked into disk stacks.
The object underlying the invention is achieved by the method according to claim 1 and the device according to claim 9. Particular embodiments are mentioned in the dependent claims.
The essence of the invention is the use of a carrier film arrangement with several in the transport direction without a distance ("gapless") side by side or partially overlapping carrier film webs. This carrier foil arrangement forms a sealing support, onto which the flowable product is applied, formed into a product strip and cooled. At the end of the cooling process, only the product strip without the foil backing needs to be cut longitudinally into product strips and the product strips separated from one another by means of the individual carrier foil webs.
The invention is thus in a process for processing a flowable food mass, in particular a heated cheese melt, which is introduced via a feed in a gap between two vertically arranged, in particular metallic, cooling belts, which are endlessly arranged around a respective top forming roll and a circulate below the mold roll arranged, wherein the food mass is formed into a product band of defined thickness, wherein between the first cooling belt and the product band a provided by a film roll assembly carrier film assembly is provided, wherein the product strip moves for the purpose of cooling together with the carrier film assembly in the transport direction and a longitudinal cutting device is supplied, wherein the carrier film arrangement comprises a plurality of in the transport direction without a gap juxtaposed or partially overlapping, carrier film webs, wherein the product tape over a plurality of extending side by side carrier film webs, and wherein the product strip is cut by cutting means of the longitudinal cutting device, in particular by cutting rollers on the carrier film webs in parallel to the transport direction extending product strip.
By the cutting means of the longitudinal cutting device, only the product strip is cut into strips, while the carrier film webs remain intact. The defined thickness of the food belt can be set and defined by the distance between two forming and deflection rollers in the region of the filler neck, wherein one of the cooling belts is guided over the rollers in each case.
In this way, a relatively wide product band can be prepared on a carrier foil arrangement and first cooled by means of the cooling belts. The initially broad product band can then be done in quite a simple way
Strips of almost any strip width cut and fed to further processing. The advantage then lies in the fact that the resulting product strips continue to remain on the respective carrier film web assigned to the strip. The carrier film web can thus not only be used as a "vehicle" for the uncut product band in the area of the cooling belts, but also represents a carrier for the product for subsequent processing steps. With this approach, products can be processed almost independently of their consistency. In particular, particularly creamy and soft cheese melts can be processed.
Characterized in that the carrier film arrangement already comprises a plurality of individual carrier film webs, which are arranged without a gap next to each other, eliminating the longitudinal cutting of the films together with the food belt. In this respect, such a cutting step can be omitted, which significantly simplifies the processing method. By simply moving the individual carrier film webs apart, the cut food strips can then be separated from one another. The cutting means for slitting can be very easily dimensioned, since they only have to cut through the mostly soft food band, but not the relatively tough and robust, because tensile carrier film webs. By means of the method according to the invention, it is possible in summary to also use the carrier film for forming and cooling as a release sheet, wherein the carrier film, in contrast to the food mass, does not have to be subjected to longitudinal cutting.
By "gapless juxtaposed" is meant such an arrangement of the carrier film webs, in which a passage of food mass between the juxtaposed carrier film webs is prevented, even if exactly considered a very small gap would still exist. A carrier roll web can e.g. a width of about 50 to 150, in particular about 100 mm, have, in the order of magnitude and the widths of corresponding cheese slices are.
Preferably, the product strips are ultimately separated from each other by moving apart of the carrier film webs and can be supplied for further processing. In particular, the product strips can be cut into individual slices by transverse cutting and stacked in stacks.
However, it is particularly preferred if adjacent carrier film webs overlap transversely to the transport direction. This can ensure that a lower region of a carrier film web is not wetted with the food product. After separation, thus a corresponding supernatant of carrier film web, which is free of food mass. In particular, if the carrier film web is later used as a cutting disc when stacking several food slices, then a kind of food-free handle remains, with the help of which the individual slices can be touched. A lower region of a carrier film web designates such a region of a carrier film web which does not come into contact with the food web, since the overlapping part of the adjacent carrier film web is arranged between this region and the food web. In contrast, an overlying area refers to such a portion of a carrier film web which may interfere with the food web, since that area is not covered by the overlapping portion of the adjacent carrier film web. Instead, the overhead area can in turn cover a lower area of the adjacent carrier film web. The supernatant may preferably be at least 4 mm or at most 20 mm, wherein the supernatant can be based entirely on the dimensions of the handle for the separator sheet.
Preferably, the lines of intersection between two adjacent foodstuffs strips produced in the foodstuff belt by the cutting means are each aligned flush with an uppermost longitudinal edge of a carrier film web. In contrast, a lower longitudinal edge of a carrier film web need not be aligned with a cut edge. By aligning the overhead longitudinal edge with the cutting edge, a flush closure between the foodstuff strip and the carrier film web is achieved without joint slitting of the foodstuff belt and carrier film web.
Preferably remain parts of the carrier film web as a release sheet in contact with the manufactured food product, in particular a cheese slice, and are packed together with the disc. The method according to the invention can be followed by further cutting operations, in particular cross-cutting.
Preferably, at least in sections, an auxiliary film is arranged between a second cooling belt and the food belt, wherein the auxiliary film moves together with the food belt in the transport direction. The auxiliary film is intended in particular to prevent sticking of the food band to the second cooling belt. In order in particular to achieve a good detachment of the preferably very soft or creamy food product from the auxiliary film, different films with different adhesion values are used. In particular, the films are selected such that a first adhesion value between the carrier film web and the food web is greater than a second adhesion value between the auxiliary film and food web. The setting of the adhesion values can be made by the choice of material or selection of the surface condition of the films.
Preferably, the auxiliary film covers the second cooling belt, wherein the second auxiliary film is fixedly connected to a front lying in the transport direction transverse edge with the second cooling belt, for example, is glued. The length of the auxiliary film is greater than the circumference of the second cooling belt. For attaching the auxiliary film it is first fixed to the front lying transverse edge on the second cooling belt, preferably glued. Then, the second cooling belt is moved in the transport direction, whereby the auxiliary film winds around the second cooling belt until it is finally completely wound up. Since the auxiliary film is longer than the circumference of the second cooling belt, the second cooling belt is at least once completely covered. As a result, a very simple method for applying and replacing such an auxiliary film is proposed on a cooling belt. The auxiliary foil can thus be pulled behind the cooling belt like a train and will align itself on the cooling belt. In particular, if adhesion between the cooling belt and auxiliary film is quite low, a kind of floating storage results on the cooling belt. Wrinkles of the auxiliary film can be avoided or can solve themselves at least independently. The auxiliary film can remain on the second cooling belt for a certain period of time, in particular a few days, and then be replaced by a new auxiliary film.
It is further preferred that between the food belt and the auxiliary film, a release agent, in particular, e.g. a soybean oil or lecitin oil is introduced. The auxiliary film preferably has a width which is at least as wide, in particular wider, than the sum of the carrier films, if appropriate minus the supernatants, and may be e.g. have approximately 3 to 5 times the width of the carrier film, if appropriate less the sum of the supernatants, that is, e.g. in about 450 mm. The auxiliary film is preferably provided on the side facing the food band with a food-repellent, in particular cheese-repellent, layer. The carrier film webs preferably do not have such a layer. The auxiliary film is preferably separated from the food band before the food band is cut into food strips. The cutting is then preferably without the auxiliary film. The use of the auxiliary film is not necessarily coupled to the configuration of the carrier film arrangement described above with a plurality of carrier film webs arranged side by side.
An increase in the adhesion between the carrier film web and the cooling belt can be carried out by a corona treatment on that surface of the carrier film web, which is assigned in contact with the cooling belt. For example, polypropylene is suitable as a material for both the carrier film webs and for the auxiliary film.
To improve the alignment of the auxiliary film on the second metallic cooling belt is preferably provided that between the second cooling belt and the auxiliary film, a release agent, in particular a release oil is introduced. This allows the auxiliary film to align itself better on the second cooling belt. As a result, the homogeneity of the surface of the food product, which is covered by the auxiliary film, can be improved, since stresses between the auxiliary film and food band are better compensated by the buoyancy of the auxiliary film on the second cooling belt. Wrinkling of the second auxiliary film is avoided. This is especially true for auxiliary films, which covers the second cooling belt annular.
The invention further relates to a device for processing a flowable food mass, in particular a spreadable cheese or processed cheese, which can perform a method as mentioned above. The apparatus comprises, two vertically arranged, in particular metallic, cooling belts, which run endlessly around a respective upper form roller and a lower arranged guide roller, a feed port for introducing the flowable food mass into the gap space formed by the forming rollers occupied by the vertically arranged cooling belts, a film roll arrangement for introducing a carrier film arrangement between the first cooling belt and the shaped product belt, means for moving in the transport direction and thereby cooling the product belt resting on the carrier film arrangement, and furthermore cutting means of a longitudinal cutting device for cutting the product belt on the carrier film webs in product strips running parallel to the transport direction ,
[0024] According to the invention, the film roll arrangement provides a developed carrier film arrangement which comprises a plurality of carrier film webs arranged next to one another in the transport direction without gaps or partially overlapping, wherein the cutting means are aligned such that the resulting cutting lines extend along the longitudinal edges of the carrier film webs.
According to the invention, the carrier film arrangement comprises a plurality of carrier film webs arranged in a gapless manner next to one another in the transport direction, in particular partially overlapping one another. The cutting means are aligned such that cut edges formed by the cutting means are aligned between two adjacent product strips to upper longitudinal edges of the carrier film webs. Reference is made to the already mentioned with respect to the method advantages and other design options.
Preferably, the device comprises guide means, in particular deflection rollers, by which the carrier foil webs arranged next to one another can be separated from one another. The guide means are downstream of the cutting means in the transport direction. In other words, first the food band is cut into food strips, then the carrier foil web is separated from each other by the guide means.
As very creamy and / or sticky cheeses, in particular those may be designated which have one or more of the following parameters: The hardness ("Hardness", maximum force during the first deformation) is less than 500 g, in particular less than 300 g, especially about 244 g. For comparison: conventional processed cheeses may have a hardness of about 1146 g.
The stickiness ("Adhesiveness", required work to overcome attractive forces between the processed cheese and the contact surface) is less than -160 g * sec, in particular less than -180 g * sec, especially about -184 g * sec. For comparison: conventional processed cheeses may have a tack of about -154 g * sec.
The elasticity ("springiness", degree of recovery of a deformed cheese sample in the initial state before deformation) is approximately 0.92, which corresponds approximately to the elasticity of conventional processed cheese.
The cohesiveness (minimum force during the first deformation of a cheese sample) is about 0.74, which is roughly in line with the elasticity of conventional processed cheese.
The rubberiness (energy required to dissolve a cheese sample and bring it into a swallowable state) is less than 400 g, in particular less than 200 g, in particular about 181 g. For comparison, conventional processed cheese can have a gum of about 842 g.
The chewiness (required energy for chewing a cheese sample) is less than 400 g, in particular less than 200 g, in particular about 167 g. For comparison, conventional processed cheese can have a gum of about 784 g.
The invention will be explained in more detail below with reference to the figures. Herein shows
1 schematically shows the development of a carrier film arrangement without food mass during the implementation of the inventive method.
FIG. 2 schematically shows the development of the carrier foil arrangement according to FIG. 1 with food mass applied thereto; FIG.
FIG. 3 shows the food slices processed and stacked according to FIG. 2 with separator sheet; FIG.
4 shows a device according to the invention in a perspective view;
5 shows a detail of the device according to FIG. 4 in the region of the supply nozzle in a perspective view;
6 shows the device according to FIG. 4 without cooling belts and partly without carrier film belts in a perspective view; FIG.
7 shows the second cooling belt with auxiliary foil a) applied thereto in side view, b) in front view.
In Fig. 1, the development of a carrier film assembly 21 is shown during the inventive method. In the present example, the carrier film arrangement 21 comprises three carrier film webs 23i, 232, 233, which are arranged without gaps next to each other. In this case, two juxtaposed carrier film webs 23 each overlap one another by a projection 17 and are in the region of the supernatant 17 on each other. An overhead longitudinal edge 25 of the second carrier film web 232 overlaps the first carrier film web 231 and later comes into contact with the food belt. An underlying longitudinal edge 26 of the second carrier film web 232, which faces the third carrier film web 233, is covered by the third carrier film web 233 and therefore does not come into contact with the food web 10. The carrier film webs 23 are only partially shown. In an upper region, which is not shown, film rolls 16 follow a film roll arrangement, of which in each case one of the carrier film webs 23 are unwound for carrying out the process. The carrier film webs 23 are then unwound in the transport direction T and pass into a deflection region C (FIG. 2) in which deflection rollers or the like are provided with the aid of which the carrier film webs 23 can be separated from one another. Alternatively, the side-by-side carrier film webs can also be fed to a common cross-cutting device. The individual carrier film webs 23 are applied to a first cooling belt, not shown, which will be explained below.
In Fig. 2, the carrier film assembly 21 is shown in FIG. 1, wherein on the carrier film assembly 21 food mass is now applied in the form of processed cheese. The processed cheese initially forms in Section A a processed cheese strip 10, which is applied in liquid form or at least in viscous form on the carrier film web 23. The processed cheese strip 10 extends seamlessly over the three carrier film webs 23 and is moved together with the carrier film webs 23 in the transporting direction T.
In the region B, cutting rollers 6 (FIG. 6) set and cut the processed cheese strip 10 into individual melted cheese strips 13, 132, 133. In this case, an automatic film edge detection can be provided in particular with an optical sensor, which detects the position of the upper longitudinal edges 25 of the film web. However, the cutting means 6 exclusively cut the processed cheese strip 10, but not the carrier film webs 23. In the region C, deflection rollers 22 (FIG. 6) are provided by which the carrier film webs 23 are separated from one another by moving apart. In the present case, the first and third carrier film webs 23i and 233 are moved outwardly, while the second carrier film web 232 is just continued in the middle. The separation can also be done in other directions. Furthermore, the separation of adjacent webs can also take place only after a cross-cutting operation. It can be seen that the carrier film webs 23 are then still in contact with the processed cheese strip 13 lying thereon. Furthermore, it can be seen that the supernatant 17, which is formed by the overlapping arrangement of the carrier film webs 23, is now exposed after separation and forms a melt-cheese-free section which is suitable as a handle. In the region D, the melted cheese strips 13 are then cross-cut in melted cheese slices 4. The melted cheese slices 4 can then be stacked on one another, as shown in FIG. 3. It can be seen that the supernatant 17 protrudes slightly beyond the stack 7 of the cheese slices 4 and thereby offers a possibility for gripping individual slices. By choosing the size of the supernatant 17 so that the handle size can be defined on the dividing sheets 8.
FIGS. 4 to 6 will be described together below. In these figures, the apparatus for carrying out the claimed method is shown, on which the carrier foil assembly 21 according to FIGS. 1 and 2 is used. In Fig. 6, some components of the device are not shown, so that for the most part the course of the processed cheese strip 10 is shown. The device comprises a first metallic cooling belt 11, a second metallic cooling belt 12 and a third metallic cooling belt 18, between which the processed cheese belt 10 is guided by a feed nozzle 2 to the cutting rollers 6. In the region of the feed nozzle 2, a liquid cheese melt 1 is introduced into a gap space 3, which is provided between the first metallic cooling belt 11 and the second metallic cooling belt 12. By the distance of the cooling belts to each other, the strength of the resulting processed cheese strip 10 is adjusted. The distance between the cooling belts can be defined defined by deflecting rollers, not shown, at the upper and lower regions of the cooling belts. The first metallic cooling belt 11 is partially covered by a carrier film assembly 21, which is arranged substantially completely between the processed cheese strip 10 and the first metallic cooling belt 11. A plurality of film rolls 16 located upstream of the feed pipe provide the individual carrier film webs 23 which form the carrier film assembly 21. The film rolls 16 are arranged one behind the other in the transport direction T, with roll axes running transversely to the transport direction T, but overlap transversely to the transport direction T, so that the unwound carrier film webs 23 likewise overlap, as already illustrated in FIGS. 1 and 2.
The carrier film webs 23 are now moved together with the metallic cooling belts 11, 12 in the transport direction T, and thereby take viscous cheese melt 1, which is then processed into the processed cheese strip 10. The carrier film webs 23 always remain in contact with the processed cheese strip 10 and then wrap together with the processed cheese strip 10, the second metallic cooling belt 12 and the third metallic cooling belt 18. So that the processed cheese strip 10 can later detach from the second metallic cooling belt 12 is between the second metallic cooling belt 12 and the processed cheese strip 10, an auxiliary film 24 is arranged. The auxiliary film 24 has a relatively low adhesion value to the processed cheese strip 10 and therefore easily separates from the processed cheese strip 10. The carrier film webs 23 have a higher adhesion value than the auxiliary film 24 relative to the processed cheese strip 10, so that the processed cheese strip 10 adheres better to the carrier film web 23 than to the auxiliary film 24. In the upper deflection region of the third metallic cooling belt 18, therefore, the auxiliary film 24 is detached from the processed cheese strip 10 while the processed cheese strip 10 continues to remain on the carrier film webs 23 and is guided in the direction of the cutting rollers 6. The auxiliary foil 24 envelops the second metallic cooling belt 12 in a ring shape, so that the auxiliary foil 24 together with the second metallic cooling belt 12 makes a joint rotational movement. In contrast, the carrier film webs 23 are formed as a kind of endless film, which are unwound from a relatively large film roll and then leave the assembly together with the processed cheese as a release sheet.
The cutting rollers 6 cut cutting lines 14 in the processed cheese strip 10, so that individual melted cheese strips 13 arise, as already stated with respect to FIG. In the present case, a total of five melted cheese strips arranged parallel to one another are produced which rest on corresponding five carrier film webs 23 arranged next to one another. The absolute number of processed cheese strips may vary, but it must be ensured that no fewer cheese strips are always to be cut than carrier film webs are present. Each melted cheese strip should be assigned exactly one carrier film web.
Downstream of the cutting rollers 6 are the deflection rollers 22. Using the deflection rollers 22, the melted cheese strips 13 can be directed in different directions, so that a separation of the melted cheese strips 13 takes place. Again, the melted cheese strips 13 are still on the carrier film webs 23 on.
In the upper deflection region of the second metallic cooling belt 12, a scraper 9 is provided, which contributes to the fact that the auxiliary film 24 always gets smoothly in the region of the feed nozzle 2.
In order to reduce the adhesion between the auxiliary film and the processed cheese strip 10, a release agent 5, in particular a release oil, is applied to the auxiliary film 24, namely on the side which comes into contact with the processed cheese strip 10. The scraper 9 can also serve for removing excess release oil or for uniformly distributing the release oil 5 on the auxiliary film 24. Furthermore, a release agent is applied to the other side of the auxiliary film 24, namely the device which comes into abutment with the second metal cooling belt 12, which enables an automatic alignment of the auxiliary film 24 on the metallic cooling belt 12. Wrinkling of the auxiliary film 24 can thus be prevented.
Fig. 7 illustrates the arrangement of the auxiliary film web 24 on the second metallic cooling belt 12. The auxiliary film web 24 is wound on the second metallic cooling belt 12. A transverse edge 27 of the auxiliary film web 24 arranged at the front in the transport direction is fastened to the second metallic cooling belt by means of a bond 19. The bond can be formed by an adhesive tape. When the second metallic cooling belt 12 now moves in the transport direction, it pulls the auxiliary film web 24 behind it like a train. A fixation of the transverse direction in the transport direction T transverse edge 28 is therefore not required. The auxiliary film web 24 has a length in the longitudinal direction, which is greater than the circumference of the second metallic cooling belt 12. An overhang 20 overlaps the bond 19 and the transverse transverse edge 27 of the auxiliary film web 24 in the direction of transport T. In this respect, the entire second metallic cooling belt 12 completely covered at least once by the auxiliary film web 24 without gaps.
As far as possible, the statements made with regard to the exemplary embodiment may also apply to other types of food and are not restricted to processed cheese. Furthermore, the cooling belts do not necessarily have to be metallic.
LIST OF REFERENCE NUMBERS [0046] 1 Cheese Melt 2 Feeding Stem 3 Gaping Space 4 Processed Cheese Slice 5 Separating Agent 6 Cutting Rollers 7 Stacks of Processed Cheese Slices 8 Separating Sheet 9 Scraper 10 Processed Cheese Tape 11 First Metallic Cooling Belt 12 Second Metallic Cooling Belt 13 Processed Cheese Strip 14 Cutting Line 15 Film Roll Assembly 16 Film Rolls 17 Overhang 18 Third Metallic Cooling Belt 19 Bonding 20 overhang 21 carrier film arrangement 22 deflection means 23 carrier film web 24 auxiliary film web 25 overhead longitudinal edge 26 lower longitudinal edge

权利要求:
Claims (11)
[1]
1. A method for processing a flowable food mass (1), in particular a heated cheese melt, which is introduced via a feed nozzle (2) in a gap space (3) between two vertically arranged, in particular metallic, cooling belts (11, 12), the endless order each circumscribe an upper mold roll and a lower mold roll, whereby the food mass (1) is formed into a product strip (10) of defined thickness, wherein between the first cooling belt (11) and the product strip (10) a carrier film arrangement (FIG. 21) is provided, wherein the product strip (10) is moved together with the carrier film arrangement (21) in the transport direction (T) for the purpose of cooling and fed to a longitudinal cutting device, characterized in that the carrier film arrangement (21) has several in the transport direction (T). gapless juxtaposed or partially overlapping carrier foil webs (23) in that the product band (10) extends over a plurality of the adjacent carrier film webs (23), and that the product band (10) is cut by cutting means (6) of the longitudinal cutter, in particular by cutting rollers, on the carrier film webs (23) parallel to the transport direction ( T) extending product strip (13) is cut.
[2]
2. The method according to claim 1, characterized in that on the carrier film webs (23) resting product strips (13-1, 132, 133) by moving apart of the carrier film webs (23-i, 232, 233) are separated from each other.
[3]
3. The method according to any one of the preceding claims, characterized in that overlap the adjacent carrier film webs (23) by a projection (17) of at least 4 mm and a maximum of 20 mm.
[4]
4. The method according to any one of the preceding claims, characterized in that the cutting lines (14) between two adjacent product strips (13) which were produced in the product strip (10) by the cutting means (6), respectively along the produktbandseitig in the overlap Longitudinal edges (25) of the carrier film webs (23) are aligned.
[5]
5. The method according to any one of the preceding claims, characterized in that the product strips (13) and the carrier film webs are cut transversely, wherein at least a portion of the respective carrier film webs (23) as a release sheet (8) in abutment with the manufactured product disc (4) remains and packed with this.
[6]
6. The method according to any one of the preceding claims, characterized in that at least in sections between the second cooling belt (12) and the product strip (10) an auxiliary film (24) is arranged, wherein the auxiliary film (24) together with the product strip (10) in the transport direction (T), the auxiliary film being selected such that a first adhesion value between the carrier film webs (23) and the product web (10) is greater than a second adhesion value between the auxiliary film and the product web (10).
[7]
7. The method according to claim 6, characterized in that between the product strip (10) and the auxiliary film (24) a release agent, in particular a release oil is introduced.
[8]
8. The method according to any one of claims 6 to 7, characterized in that between the auxiliary film (24) and the second cooling belt, a release agent, in particular a separating oil (5) is introduced.
[9]
9. Apparatus for carrying out the method according to one of claims 1 to 8, comprising: two vertically arranged, in particular metallic cooling belts, which endlessly revolve around a respective upper mold roller and a lower mold roller arranged, a feed nozzle for introducing the flowable food mass in the of the with the vertically arranged cooling belts (11, 12) occupied forming rollers formed gap space, a film roll assembly for introducing a carrier film assembly (21) between the first cooling belt (11) and the molded product strip (10), means for moving in the transport direction (T) and thereby cooling the product strip (10) resting on the carrier film arrangement (21), further comprising cutting means (6) of a longitudinal cutting device for cutting the product strip (10) on the carrier film webs in product strips (13) running parallel to the transport direction (T), characterized in that the film roll arrangement an unwound T carrier film arrangement (21), which comprises a plurality of carrier film webs (23) arranged without gaps in the transporting direction (T), wherein the cutting means (6) are aligned such that the resulting cutting lines (14) are formed along the longitudinal edges of the carrier film webs (FIG. 23).
[10]
10. The device according to claim 9, characterized in that the device comprises guide means, in particular deflection rollers (22) for separating juxtaposed carrier film webs (23) by moving apart, wherein the guide means are downstream of the cutting means (6) in the transport direction (T).
[11]
11. Device according to one of claims 9 or 10, characterized in that the device comprises an auxiliary film (2) which covers the second cooling belt (12), wherein the auxiliary film at a transport direction in front (T) lying transverse edge (27) the second cooling belt (12) is firmly connected, wherein the length of the auxiliary film (24) is greater than the circumference of the second cooling belt (12).

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同族专利:

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公开号 | 公开日

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AR089854A1|2014-09-24|

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JP5898343B2|2016-04-06|

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JP2015505466A|2015-02-23|

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US20190000032A1|2019-01-03|

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US10085412B2|2018-10-02|

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DE102012001832B4|2013-08-08|

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WO2013113868A1|2013-08-08|

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NZ627350A|2015-07-31|

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DE102012001832A1|2013-08-01|

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CA2863438C|2016-12-20|

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US20140377430A1|2014-12-25|

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CA2863438A1|2013-08-08|

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JP3080765B2|1992-03-31|2000-08-28|雪印乳業株式会社|Method and apparatus for continuously producing shredded cheeses|

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JP4740485B2|2001-07-30|2011-08-03|雪印乳業株式会社|Method and apparatus for producing plate-like food and dice-like food|

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DE10328905B4|2003-06-26|2015-07-09|Hochland Natec Gmbh|Forming and cooling device|

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EP1679275A4|2003-10-28|2007-03-07|Toray Industries|Web smoothing roller, and web roll producing device and method|

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DE102008061330A1|2008-12-11|2010-06-17|Hochland Natec Gmbh|Slicing pieces of cheese|

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US9254979B2|2009-02-10|2016-02-09|Khs Gmbh|Cutting-and-separating device|

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DE102010007984B4|2010-02-15|2012-01-26|Hochland Ag|Forming and cooling device for a flowable, melted food mass|

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DE102011103826B4|2011-06-01|2013-10-31|Hochland Se|Method for shaping and cooling a first hot and therefore flowable cheese melt|US9049836B2|2012-03-30|2015-06-09|Daniel R Lindgren|Cheese forming apparatus and method|

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US20180027837A1|2016-07-29|2018-02-01|Leprino Foods Company|Methods and systems of making cheese forms|

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CN109419027A|2017-09-04|2019-03-05|苏州必源环保工程有限公司|A kind of full-automatic dough muscular cramp winding machine-tooled method|

法律状态:
2018-11-15| PCAR| Change of the address of the representative|Free format text: NEW ADDRESS: POSTFACH, 8032 ZUERICH (CH) |

优先权:

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申请号 | 申请日 | 专利标题

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DE102012001832A|DE102012001832B4|2012-02-01|2012-02-01|Process for processing a flowable food mass|

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PCT/EP2013/052022|WO2013113868A1|2012-02-01|2013-02-01|Method for processing a pourable food substance|

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